Mineral Oil Testing – Accurate Diagnostics in Our In-House Laboratory

Mineral oil is the lifeblood of a power transformer, serving two critical roles—insulation and cooling. Its quality directly impacts transformer performance, efficiency, and lifespan.

Fast Turnaround

Results in hours

NABL Compliant

Certified testing

In-House Lab

Advanced equipment

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Why Mineral Oil Testing is Essential

Fault Prevention

Detects early signs of insulation breakdown or overheating before major failures occur.

Improved Reliability

Ensures transformers operate safely under load with optimal performance.

Cost Savings

Avoids costly failures and unplanned downtime through preventive maintenance.

Regulatory Compliance

Meets IS, IEC, and CEA requirements for periodic transformer testing.

Asset Longevity

Extends transformer life through timely maintenance and oil management.

Advanced Testing Equipment

Our state-of-the-art laboratory is equipped with the latest technology for precise mineral oil analysis and quality control.

Parameters We Test in Mineral Oil

Our in-house lab conducts a complete suite of tests in line with IS 335, IS 1866, IS 9434, IEC 60296, and ASTM D3487 standards.

Breakdown Voltage (BDV) Test

Purpose: Measures dielectric strength to withstand high voltages without failure.

Benefit: Low BDV indicates presence of moisture or contamination.

Moisture Content (PPM)

Method: Karl Fischer Titration for accurate moisture measurement.

Impact: High moisture reduces insulation strength significantly.

Dissolved Gas Analysis (DGA)

Purpose: Detects gases indicating electrical faults, overheating, or arcing.

Interpretation: Each gas pattern corresponds to specific fault types.

Acidity (Neutralization Value)

Purpose: Measures acid content formed due to oil oxidation.

Impact: High acidity corrodes internal parts and accelerates aging.

Resistivity Testing

Purpose: Assesses oil's resistance to current flow.

Result: Higher resistivity indicates better insulation properties.

Interfacial Tension (IFT)

Purpose: Indicates presence of polar contaminants in oil.

Analysis: Low IFT suggests oil deterioration.

Our In-House Testing Process

1

Sample Collection

Collected from transformer drain or sampling valve using clean, dry containers. Samples labeled with equipment ID, date, and location.

2

Pre-Analysis Handling

Samples stored away from light and moisture to preserve accuracy and prevent contamination.

3

Laboratory Testing

Tests conducted using calibrated instruments and per IS/IEC/ASTM standards in our certified laboratory.

4

Data Analysis & Interpretation

Experienced engineers analyze results, identifying trends and possible fault conditions.

5

Recommendations

Provide maintenance actions such as oil filtration, dehydration, or replacement with follow-up intervals.

Ready to Test Your Transformer Oil?

Contact us today to schedule your mineral oil testing service with our expert laboratory team.

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